Businesses across all industries rely on a wide variety of equipment in order to be effective. Every year,organizations spend millions of dollars on hardware designed not just to speed up production but also to improve the quality of products and services. This is best seen in enterprises’ steadily increasing reliance on automation solutions.
At first glance, the hardware used for automating various tasks may look nothing more than basic mechanical components. However, a closer look into these equipment will reveal that hardware designed for today’s automated industries must be built for precision,and this can only be achieved through finely-tuned parts and highly efficient, highly accurate components like micro brushless motors.
Why Just Any Ordinary Motor Won’t Do
In order to function, automation solutions need powerful electric motors. However, these motors must also have a very high degree of precision. Unlike ordinary motors, high-precision motors are finely tuned to make sure all their parts move and stop at the right time and place. This is made possible by adding higher pole pairs for better accuracy, as well as incorporating components such as encoders and gearboxes for better control.
For example, a pipetting machine in a chemical manufacturing plant may use a series of motors to align the pipettes with the sample test tubes. Normal motors might not accelerate or stop fast enough to perfectly position the pipettes over the tubes, resulting in poor alignment and even increasing the chances of spillage and contamination.For tasks where the slightest miscalculations can lead to serious consequences, only high-precision motors and robotic components can be trusted to perform the most delicate functions.
What Can High-Precision Motors Provide?
- More Consistent Performance – Repeatability is key to mass-producing large batches of products. By using high-precision motors, repeatable actions can be performed with very little (if any) deviations that could lead to substandard or even dangerous results.
- Energy-Efficient Solutions – Because high-precision motors can start and stop exactly when needed, they do not use up extra energy just to compensate for recent adjustments. This is very important for businesses that frequently have to deal with the rising overhead costs.
- Faster Processing – High-precision motors do not need to spend extra time readjusting and compensating to achieve the ideal output. The increased precision can speed up most automated tasks, especially those that involve making or analyzing large batches of items.
- Less Wear and Tear – As with many electronic devices, lack of precision can cause unnecessary friction. The friction from a conventional motor may be more than enough to cause an increased rate of wear and tear on your current equipment. Compare this to high-precision motors that are designed to operate as smoothly as possible regardless of the task at hand.You’re guaranteed to have equipment with components that can last longer and are easier to maintain.
High-Precision Motors in Action
High-precision motors already see extensive use in different industries. Here are just a few common examples of where you can see them at work:
- Insulin Pumps – High-precision motors in insulin pumps ensure accurate delivery of specific amounts of the medication into diabetic patients’ bodies..
- Radiation Therapy – Motors bring into place the radiation-blocking leaves of a multileaf collimator in preparation for treatment of a patient during a radiation therapy session.
- Land Survey – With help from motors,surveyors equipped with surveying devices can zoom in or out to get a better view of the area being surveyed.
- Electronic Assembly -A series of motors provide the necessary power for actuators and linear stages to position scanners over circuit boards and other electronic components for more thorough quality assurance tests.
Raw power isn’t everything when it comes to automating different tasks, but you can expect better results if you use high-precision motors to combine power with a high degree of precision.